Troubleshooting Your Pit Boss Grill: Igniter Issues & Fixes - Dream Outdoor Living (2024)

Are you having trouble getting your Pit Boss grill to ignite? Nothing is more frustrating than preparing for a delicious cookout, only to find out that your grill won’t start. Fortunately, most igniter issues can be solved with a few simple troubleshooting steps.

In this article, you’ll learn how to identify and fix common igniter issues with your Pit Boss grill, so you can get back to cooking up your favorite meals in no time. Before we dive into the specifics of igniter troubleshooting, it’s important to understand what causes igniter issues in the first place.

The igniter is responsible for creating a spark that ignites the gas in your grill, allowing it to heat up. If the igniter isn’t working properly, it could be due to a variety of factors, such as a dead battery, faulty wiring, or a lack of gas supply. By understanding how to diagnose and fix these issues, you’ll be able to keep your Pit Boss grill running smoothly for years to come.

Table of Contents

Understanding Igniter Issues

If your grill won’t light, you might be experiencing some igniter issues that require troubleshooting. There are a few reasons why your igniter may not be working properly, including a dead battery, a damaged electrode, or a clogged burner tube. It’s important to understand these issues in order to effectively troubleshoot your grill.

One common issue with igniters is a dead battery. If your igniter isn’t producing a spark, it’s possible that the battery needs to be replaced. It’s important to use the correct battery type for your grill, as using the wrong type can damage the igniter. To replace the battery, simply remove the battery cover on the igniter and replace the old battery with a new one.

Another issue that can cause igniter problems is a damaged electrode. The electrode is the part of the igniter that produces the spark, and if it becomes damaged or corroded, it may not work properly. To check the electrode, remove the cooking grates and heat shields and locate the igniter assembly. Inspect the electrode for any signs of damage or corrosion. If it looks damaged, it may need to be replaced.

Checking the Igniter

To make sure your grill is always ready to go, it’s important to regularly check the functionality of its igniter. Igniter issues can be frustrating and can lead to delays in your grilling experience. Here are a few things you can do to check your grill’s igniter:

By regularly checking your grill’s igniter, you can ensure that it’s always ready to go when you’re. Don’t let igniter issues ruin your grilling experience. Take a few minutes to check your grill’s igniter and keep it functioning properly.

Checking the Wiring

Now let’s move on to checking the wiring of your Pit Boss grill. This is an important step in troubleshooting any issues you may be having with your grill.

First, inspect the wiring for any damage or wear and tear. Next, clean the wiring to ensure proper connections. If necessary, replace any faulty wiring to ensure the safe and effective operation of your grill.

Inspecting the Wiring

First things first, let’s take a closer look at the wiring and see if that’s the source of the igniter issues on your Pit Boss grill. Inspecting the wiring is a crucial step in troubleshooting because this is where most problems originate.

Here are some steps to help you inspect the wiring:

  • Start by turning off the power to the grill to avoid any electrical shocks.
  • Remove the cover of the grill and locate the wiring harness that connects the igniter to the control module.
  • Check if there are any loose connections or frayed wires that may be causing the issue.
  • Use a multimeter to test the continuity of the wires and ensure that there are no breaks in the circuit.

By following these steps, you can identify any issues with the wiring and fix them accordingly. Don’t forget to take extra precautions when inspecting the wiring to avoid any accidents or damage to your grill.

Once you’ve ruled out any wiring problems, you can move on to the next step in troubleshooting the igniter issues on your Pit Boss grill.

Cleaning the Wiring

Let’s dive into the crucial step of cleaning the wiring to ensure your Pit Boss grill is functioning at its best. Cleaning the wiring is essential because dirt and debris can accumulate over time, causing disruptions in the flow of electricity. This can lead to various igniter issues, such as the grill not starting or the igniter button failing to work.

To clean the wiring, you’ll need a soft-bristled brush or a dry cloth. Begin by unplugging the grill and removing the grates and heat deflectors. Next, locate the wiring and gently brush or wipe away any dirt or debris that has accumulated. Be sure to avoid using any water or cleaning solution, as this can damage the wiring.

Once you have cleaned the wiring, reassemble the grill and test the igniter to ensure it’s working properly. With a little bit of maintenance, your Pit Boss grill will continue to provide you with delicious meals for years to come.

Replacing the Wiring

To ensure optimal performance, it may be necessary to replace the wiring in your Pit Boss grill if it’s become damaged or worn over time. Here’s how to do it:

  • First, turn off the grill and unplug it.
  • Access the wiring by removing the grill grates, heat shields, and any other obstructing components.
  • Carefully inspect the wiring for damage, such as frayed or burnt wires. If you see damage, replace the entire wiring harness.
  • Install the new wiring harness by following the manufacturer’s instructions carefully. Make sure to replace all removed components in the same order and position.

Replacing the wiring in your Pit Boss grill may seem daunting, but it’s essential for ensuring that your grill functions properly and safely. By following these steps, you can replace the wiring easily and enjoy your grill for years to come.

Checking the Battery

Before you start grilling, take a peek at the battery and make sure it’s not dead. The igniter on your Pit Boss grill relies on a battery to generate a spark, which ignites the pellets. If the battery is dead, your grill won’t start, no matter how much you turn the knob. So, avoid the frustration of a non-functioning grill by checking the battery beforehand.

To check the battery, you’ll need a screwdriver to remove the battery cover. Once you’ve removed the cover, take out the battery and inspect it. If the battery is corroded or leaking, replace it immediately with a new one. If it looks fine, use a battery tester to check its voltage. A fully charged battery should have a voltage of around 1.5 volts. If the voltage is lower than that or the battery tester shows a weak or low charge, replace the battery.

Replacing the battery is a simple task. Simply remove the old battery and insert the new one in its place. Make sure the battery is inserted correctly, with the positive and negative ends in the correct positions.

Once you’ve replaced the battery, test the igniter by turning the knob and seeing if it sparks. If it does, you’re good to go. If it doesn’t, try troubleshooting other possible issues, such as a faulty igniter or wiring.

By checking the battery regularly, you can avoid igniter problems and enjoy hassle-free grilling.

Checking the Gas Supply

Make sure you check if the gas supply is sufficient before starting to cook on your Pit Boss grill, or you might end up with uncooked food. The first step is to ensure that the propane tank is turned on and has enough gas. You can do this by checking the gauge on the tank or by feeling the weight of the tank. If the gauge is showing less than 20% or the tank feels light, it’s time to refill or replace it.

Next, inspect the gas hose and regulator for any signs of damage or wear. A damaged hose or regulator can cause a drop in gas pressure, which will affect the performance of your grill. If you notice any cracks, fraying, or leaks, replace the hose or regulator immediately.

Check the burner tubes for any obstructions or debris. A blocked burner can cause uneven heating and prevent your grill from reaching the desired temperature. Use a wire brush or pipe cleaner to clear any blockages and ensure that the flames are evenly distributed across the burner tubes. By following these steps, you can ensure that your Pit Boss grill is running on a sufficient gas supply, and your food will be cooked to perfection.

ProblemPossible CauseSolution
Low FlameLow gas supplyMake sure propane tank is turned on and has enough gas
Obstructed burner tubeClean burner tube with wire brush or pipe cleaner
Damaged hose or regulatorReplace hose or regulator
Uneven HeatingObstructed burner tubeClean burner tube with wire brush or pipe cleaner
Blocked air shutterAdjust air shutter to allow more air into the burner
Clogged or dirty burnerClean burner with wire brush or replace if necessary
Igniter Not WorkingDead batteryReplace battery
Damaged electrode or wireReplace electrode or wire
Wet or dirty igniter buttonClean or dry igniter buttonFaulty spark moduleReplace spark module

Additional Troubleshooting Tips

Now that you’ve checked the gas supply and made sure it’s not the cause of the issue, there are some additional troubleshooting tips you can try. Before you begin, make sure the grill is turned off and disconnected from the gas supply.

Firstly, check the igniter battery. It’s possible that the battery is dead and needs to be replaced. To do this, remove the igniter cap and inspect the battery. If it’s dead, replace it with a new one and reattach the igniter cap.

Secondly, check the electrodes and wires. These can become dirty or damaged over time and may need to be cleaned or replaced. To do this, remove the cooking grates and heat shields and inspect the electrodes and wires. If they are dirty, clean them with a wire brush. If they are damaged, they will need to be replaced.

Thirdly, check the gas flow. It’s possible that there is a blockage in the gas flow that is preventing the igniter from working properly. To check this, turn off the gas supply and disconnect the gas hose. Remove the burner and inspect it for any blockages. If there are any blockages, clean them out and reassemble the grill.

Lastly, try resetting the regulator. Sometimes the regulator can become stuck and prevent the grill from igniting. To reset it, turn off the gas supply and disconnect the hose. Turn all the burner knobs to the off position and wait for a few minutes. Reconnect the hose and turn on the gas supply. Try igniting the grill again.

By following these additional troubleshooting tips, you should be able to identify and fix the issue with your pit boss grill’s igniter. If these tips don’t work, it may be time to contact a professional for further assistance.

Preventing Igniter Issues

To keep your grill igniter working properly, you should regularly clean the electrodes and wires with a wire brush and replace the battery when needed. When cleaning the electrodes, make sure to remove any debris or buildup that may be hindering the flow of electricity. You can use a wire brush to do this, but be careful not to damage the electrodes.

Another way to prevent igniter issues is to make sure your grill is properly assembled. If the igniter wires are not connected securely, they may not work properly. Check to make sure all connections are tight and secure. Additionally, if your grill has a protective cover, make sure it is not obstructing the flow of gas or interfering with the igniter wires.

Lastly, be mindful of the weather conditions when using your grill. If it’s raining or humid outside, it may be more difficult for the igniter to work properly. Consider using a grill cover or moving your grill to a more sheltered area. By taking these preventative measures, you can help ensure that your grill igniter continues to work properly and avoid any frustrating issues during your next barbecue.

Troubleshooting Your Pit Boss Grill: Igniter Issues & Fixes - Dream Outdoor Living (2024)

FAQs

Why is my Pit Boss igniter not working? ›

Pit Boss Igniter Not Working

If it stops working, the following components may be to blame: Extension cord: Check your extension cord for cracks or open wires to see if the connection is poor. If you find evidence of damage, you should replace the cord. Outlet: Verify that the outlet works correctly.

Does the Pit Boss igniter have a fuse? ›

The fuse is on the back of the control board in a little green box. Follow these directions to check the fuse: - If your control board has two screws on the front of it, remove them, then take the control board out the front of the hopper or feed it back inside the hopper and out the bottom of the hopper.

Why is my pellet grill not igniting? ›

A failed to Ignite error means the grill failed to ignite in a set time period, and is likely due to the grill running out of pellets or being started with the lid open. Check to make sure there are good-quality pellets in both the firepot and in the hopper. If empty or low, fill the hopper. Check pellet quality.

Why did my grill igniter stop working? ›

With a piezo or other spark ignition, it could be dirt, grease, condensation, the spark gap is too small, the spark gap is too big, the wire to the spark electrode is pinched somewhere, the batteries are dead, the ignitor module is bad, the ceramic on the spark electrode is cracked, the bracket holding the spark ...

Why is my ignitor not working? ›

Here are some of the most common reasons why the ignitor fails. Using The Wrong Ignitor: Ignition failure will happen if your furnace uses an ignitor that has the incorrect voltage. The Limit Switch Becomes Too Hot: Furnaces have a built-in limit switch that detects high temperatures and prevents overheating.

Why is my smoker not igniting? ›

Some grills have independent ignition and if it does not ignite, there is most likely a faulty wire or a faulty button. Without professional help, this is difficult to repair. If there is a single igniter and it does not light up, there must be something clogged inside the igniter.

Where is the fuse on a pellet grill? ›

ABOUT FUSES IN TRAEGER GRILLS

The fuse is located on the bottom right of the controller, either in a green/grey box or in a black tube with a screw-on cap. There may be an extra fuse zip tied to the fuse box.

How long does the igniter stay on the Pit Boss? ›

Many of our Pit Boss Grills have a Prime Button. If your grill has never been used or has run completely out of pellets, it will need to be Primed to get pellets to the fire pot while the igniter is still hot. - The igniter stays hot for the first five minutes and then shuts itself off.

How do you start a pellet grill without an ignitor? ›

Carefully light the pellets with a long match or long reach fire lighter. Alternatively a gas torch can be used to light the pellets. Once there is fire in the fire-pot, switch the grill ON and turn to the desired temperature setting.

How long do Pit Boss igniters last? ›

This ignitor is without doubt the weakest link in the Pit-Boss pellet smoker design. It is also very inconvenient to replace. Unfortunately if you use your smoker regulary you can expect to replace the ignitor at least every other year so buy two.

Why is my igniter not heating up? ›

Take a Look at the Air Filter

As mentioned above, sometimes the cause of a furnace ignitor failing to ignite is due to a safety issue, such as a clogged air filter, for instance. Air filters should be changed on a regular basis, to prevent these kinds of problems.

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